Battery Charger Product Service Instructions

To enable our customers to better service their HindlePower-manufactured battery chargers, we have posted our most commonly requested, and most recently published, service instructions and application notes.  To view these instructions (saved in PDF format), you will need Adobe Acrobat Reader 5.0 (or greater), which you can download for free at Adobe.com.  To help find a document containing the information you need, please select from one of the following categories, which will jump you down to a table of appropriate selections.

  General Subject Application Notes  
PROCEDURE
No
SUBJECT OR DESCRIPTION RELATED
OPTION OR
DRAWING No
JD0052-00 Application Note for dual chargers with Battery Discharge Alarm / Meter EJ0120/EJ0138
EJ5136/EJ5163
JD5002-00 Application Notes and Considerations for DC Motor Starting EJ5185
JD5006-00 Application Note for Altitude and Temperature De-Rating n/a
JD5011-00 Application Instructions for External Relay Free-Wheeling Diode EJ5128
JD5013-00 Application Note for Clarifying Ripple Specifications n/a
JD5032-00 Application Note for Ground Detection In The Real World n/a
     
     
 

AT10.1 / AT30 Series Field Instructions

 
PROCEDURE
No
SUBJECT OR DESCRIPTION RELATED
OPTION OR
DRAWING No
JD0064-00 AT10.1/AT30 Series Battery Charger Preventive Maintenance Procedure JA5011-00
JA0085-00 Field Installation Instructions for AT10.1 Group I DC Filter Assembly EJ1072
JA0094-00 Field Installation Instructions for AT10.1 Group I Lightning Arrestor EJ1074-00
JA0094-01 Field Installation Instructions for AT10.1 Group II Lightning Arrestor EJ1074-01
JA0115-00 Field Installation Instructions for AT10.1 Group I Diodes (CR1/CR2) EJ1243-04/05
JD5001-00 Field Installation Instructions for Enhanced AT10 EMI Filter EJ5001
JD5008-00 Field Installation Instructions AT Series Communications Module EJ5037
JD5009-00 Field Replacement Instructions for AT10.1 Group I Rectifier Assembly EJ1243-00
JD5012-00

JA0087-00

Field Replacement Instructions for AT10.1/AT30 Main Control PC Board

Pre-12/2001 field Replacement Instructions for AT10 Main Control PC Board

EJ1243-10
JD5014-00 Field Installation Instructions for AT Series Enclosure Keylock Assembly EI0215
JD5015-00 Field Installation Instructions for AT Series Aux. Relay PCB (St-5017/5018) EI0213-02
JD5016-00 Field Installation Instructions for AT30 Series Aux. Relay PCB (St-5030) EI0213-03
JD5017-00 Field Installation Instructions for AT30 Series Aux. Relay PCB (St-163/198) EI0213-04/05
JD5018-02 Field Installation Instructions for AT30 Rectifier Assembly (75-100Adc) EJ5139-02
JD5020-00 Field Installation Instructions for AT Series Filtering (St-5017/5018/5030) n/a
JD5025-00 Field Installation Instructions for A10.1 Series Aux. Relay PCB (St-586/594) EI0213-00/01
     
 

AT10.1 / AT30 Application Notes

 
PROCEDURE
No
SUBJECT OR DESCRIPTION RELATED
OPTION OR
DRAWING No
DC5016-00 AT10.1/AT30 Series Battery Charger AC Input Current Values n/a
JD0064-00 AT10.1/AT30 Series Battery Charger Preventive Maintenance Procedure JA5011-0#
JD5003-00 Application Note for using AT Series Temperature Compensation EJ5033
     
 

SCR/SCRF Series Field Instructions

 
PROCEDURE
No
SUBJECT OR DESCRIPTION RELATED
OPTION OR
DRAWING No
JD0001-00 Field Installation Instructions for replacing Feedback Voltage Divider JE5076/JE5078
JD0005-00 Field Installation Instructions for High/Low DC Voltage Alarm EJ0083
JD0006-00 Field Installation Instructions for AC Failure Alarm Relay EJ0085
JD0007-00 Field Installation Instructions for Ground Detection Relays EJ0086
JD0010-00 Field Installation Instructions for Charger Failure Relay EJ0127
JD0011-00 Field Installation Instructions for adding dc breaker (CB2) to SCR/SCRF JE5076/JE5078
JD0012-00 Field Installation Instructions for Manual Equalize Timer EJ0096/EJ0097
JD0018-00 Field Instructions for changing an unfiltered SCR to an SCRF-type charger JE5076/JE5078
JD0019-00 Field Installation Instructions for SCR/SCRF 2% Forced Load Sharing EJ0133
JD0020-00 Field Instructions for changing a filtered SCRF to an SCRF-E type charger JE5076/JE5078
JD0024-00 Field Installation Instructions for SCR/SCRF Ground Detection Ind Lights EJ0089
JD0036-00 Field Installation Instructions and Adjustments for CASM option EJ0837
JD0037-00 Field Installation Instructions for High DC Voltage Shutdown option EJ0592
JD0039-00 Field Installation Instructions for Battery Discharge Alarm EJ0120
JD0040-00 Field Installation Instructions for Float/Equalize Switch w/Lights EJ0093
JD0053-00 Field Replacement of 1PH/3PH SCR/SCRF Series Main Control PC Board (A1) n/a
JD0059-00 Field Installation Instructions for End of Discharge Alarm EJ0143
JD0063-00 Field Installation Instructions for High/Low AC Voltage Alarm EJ0155
JD5004-00 Field Replacement Instructions for AC Failure Auto-Equalize Timer option EJ0131
JD5005-00 Field Instructions for relocating the CASM PC Board in Style-1A cabinet n/a
JD5022-00 SCR/SCRF Series Battery Charger Preventive Maintenance Procedure JA5009/JA5010
     
 

SCR/SCRF Series Application Notes

 
PROCEDURE
No
SUBJECT OR DESCRIPTION RELATED
OPTION OR
DRAWING No
JD0017-00 Theory of Operation of the Combined Alarm Status Monitor (CASM) option EJ0837
JD0062-00 Application Note for SCR/SCRF Series Ground Fault Detection n/a
JD5007-00 Application Note for Reducing Positive Feedback in SCR/SCRF Series n/a
JD5019-00 Application Note for Adjusting the High-Low DC Voltage PC Board GK0045
JD5022-00 SCR/SCRF Series Battery Charger Preventive Maintenance Procedure JA5009/JA5010
     

Coming Soon

Please note that we are always in the process of updating, creating proper PDF files, and posting online new service instructions and legacy documentation pertaining to existing products.  If you require an e-file of any of the service instructions listed below, or would like a new one created for a field service that we have not yet addressed, please contact:

Michael C. Rupprecht (Production Designer / CAD Specialist)
610.330.9000 - ext. 218

The following service instructions will be posted in the future...

 

AT10.1 / AT30 Series Field Instructions

 
PROCEDURE
No
SUBJECT OR DESCRIPTION RELATED
OPTION OR
DRAWING No
JD5018-00 Field Replacement Instructions for AT30 Rectifier Assembly (25-50Adc) EJ5193
JD5010-00 Field Replacement Instructions AT Series Power Ballast Resistor (R3) EJ1127
     
 

SCR/SCRF Series Field Instructions

 
PROCEDURE
No
SUBJECT OR DESCRIPTION RELATED
OPTION OR
DRAWING No
JD0058-00 Field Installation Instructions for SCR modules EH0537, EH0538
JD0055-00 Field Installation Instructions for CASM Common Alarm Buzzer EJ0967
JD0054-00 Field Instructions for adjusting SCR/SCRF Current Limit GK0058, GK0048
JD0043-00 Field Installation Instructions for Ground Detection Voltmeter w/Switch EJ0094
JD0041-00 Field Installation Instructions for Common Alarm Relay EJ0141
JD0032-00 Field Installation Instructions for Equalize Enable/Disable Switch (SW24) n/a
JD0031-00 Field Installation Instructions for adding AC Input Lightning Arrestor EJ1234
JD0024-00 Field Installation Instructions for Ground Detection Lights w/Switch EJ0089
JD0021-00 Field Installation Instructions for Ground Detection Indicator Lights EJ0088
JD0020-00 Field Installation Instructions for Battery Eliminator Filter Option  EH0537, EH0538
JD0014-00 Field Installation Instructions for SCR/SCRF Main Transformer (T1) EH0552, EH0553
JD0001-00 Field Repair Instructions for Feedback Resistor (R2) EH0537, EH0538
     

HindlePower Inc

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All designs and specifications subject to change.